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Blister packaging · Industry glossary

Vacuum-decay testing

A leak test that monitors pressure changes over time in an evacuated chamber containing the package.

Also called: vacuum decay leak test; pressure rise; vacuum decay.

What decays in a vacuum-decay leak test?

Chamber pressure is monitored after evacuation. Gas escaping from a leaking package can increase pressure in the evacuated chamber. The package is the test object; absolute or differential chamber pressure is the measured signal.

Keep the signal name explicit when comparing equipment. A load cell pressing against expanding lidding measures a different quantity, even when both systems use an external vacuum. A foil-deflection measurement is another approach again; “vacuum based” alone does not identify the sensor or analysis.

Can a very large leak look like a small stable signal?

A gross leak can prevent the system from reaching its required vacuum, while a smaller leak may be assessed through later pressure behaviour. Identify those assessments separately; not every leak appears as the same late-cycle pressure rise.

Use evidence for the actual package, headspace, fixture and cycle conditions, including relevant gross and small defects. A quoted micron capability without its challenge geometry and configuration is not a transferable limit for every blister cavity.

IN THE PRODUCTION LINE

Plan trials & acceptance

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